Engineering & Industry News

  Fundamentals of Safety, Health, and Environment (SHE) in Oil & Gas, Petrochemical, and Power Plant Industries 1. Background and Importance of SHE Safety, Health, and Environment (SHE) is a fundamental pillar in high-risk industries such as oil & gas, petrochemical, and power generation. These sectors involve hazardous materials, high-pressure systems, and flammable processes that demand rigorous control and responsibility. SHE ensures the protection of people, assets, and the environment — contributing to long-term operational sustainability. 2. Common Causes of Incidents and Health Hazards Human error – lack of training, misjudgment, or fatigue. Mechanical failure – equipment malfunction, corrosion, or overpressure. Unsafe procedures – neglecting SOPs or taking risky shortcuts. Weak safety culture – lack of leadership engagement and accountability. Poor emergency preparedness – untested plans, lack of response drills. 3. Regulatory Framework...

Safety in Maintenance Operations: What Every Industrial Worker Should Know In high-risk industries like oil & gas, petrochemical, and power plants, maintenance is never a simple task. It involves working around hazardous materials, pressurized systems, electrical energy, and moving machinery — all of which pose significant dangers if not handled properly. That’s why safety isn’t just a checklist item — it’s a culture, a discipline, and a must-have skill for anyone involved in maintenance operations. Whether you're an experienced technician or a jobseeker aiming to enter the field, understanding these core safety practices can make you more competent, confident, and job-ready. 1. Permit to Work (PTW): Controlling High-Risk Tasks Before starting any non-routine or high-risk work, a Permit to Work (PTW) system must be in place. It’s a formal document that outlines the nature of the work, the hazards involved, and the safety precautions required. Types of PTWs incl...

  System Control & Management in Maintenance Operations for Oil & Gas and Petrochemical Industries To ensure efficiency, reliability, and sustainability in industrial and engineering operations, particularly in high-risk sectors such as oil & gas, petrochemical, and power generation, maintenance systems must be integrated into a structured management framework. A well-implemented system control and management strategy not only extends the lifespan of critical assets but also minimizes downtime, optimizes resource allocation, and enhances overall operational performance while ensuring compliance with stringent safety and environmental regulations. 1. Introduction Maintenance management is a crucial aspect of industrial operations, ensuring that machinery, equipment, and infrastructure operate at peak efficiency. In the oil & gas and petrochemical industries, where operations involve high-pressure systems, hazardous chemicals, and extreme environmental condition...

Supervision & Work Execution in Maintenance Management Effective supervision in maintenance management ensures that work is performed efficiently, safely, and in compliance with established procedures. This involves several key aspects, including clear job assignments, performance monitoring, on-the-job training, emergency response preparedness, and continuous improvement initiatives. 1. Clear Job Assignments and Responsibilities A well-defined job assignment ensures that maintenance personnel understand their tasks and expectations. This includes: Work Orders & Task Allocation: Supervisors should assign specific work orders, detailing the scope, deadlines, and resources required. Roles & Responsibilities: Each team member must be aware of their responsibilities, whether it's preventive maintenance, corrective repairs, or inspections. Job Prioritization: Tasks should be categorized based on urgency and impact on o...

Maintenance Management in Oil & Gas and Petrochemical Industries Introduction Maintenance management is a critical aspect of the oil & gas and petrochemical industries. Proper maintenance ensures operational efficiency, safety, regulatory compliance, and cost control. This document outlines fundamental to advanced maintenance management practices, including organizational structures, supervision, system control, safety, troubleshooting, repair, preventive/predictive maintenance, cost management, spare part/material management, and Computerized Maintenance Management Systems (CMMS). 1. Maintenance Organization A well-structured maintenance organization ensures effective asset management and operational continuity. The typical hierarchy includes: Maintenance Manager : Oversees the entire maintenance function and strategic planning. Reliability Engineer : Focuses on improving equipment reliability and performance. Maintenance Supervisors : ...